Manufacturing Services & Consultations

We manufacture nearly every part for each of our aircraft, start to finish, at our manufacturing campus in Vero Beach, Florida. Our vertically integrated factory allows us to have direct control of production and quality of everything we do.

Our capabilities include:

  • BPP (Build Per Print) with customer provided designs and material specs
  • DFMA (Design For Manufacturing and Assembly) analysis & consultation
  • 3D Rapid Prototyping from CAD data for models, patterns and parts
  • Design and build of precision jigs, fixtures, harness boards & test rigs
  • Precision machined metallic parts, with 5 axis CNC capabilities
  • Weld fabrication of structural assemblies
  • Sheet metal fabrication with mechanical or thermal bonded assembly
  • Out of autoclave cured laminated composite structures
  • Media blasting, metal finishing and painting
  • 3D inspection and portable scanning for reverse engineering
  • Project management and reporting according to customer requirements